Our factory
As a leading provider of water treatment solutions, AquaSust has amassed over 20 years of experience. We collaborate with several universities in China to offer you professional services encompassing MBBR media consultation, design, production, and sales. Our factory has obtained certifications such as ISO9001-2015, CE, and ROHS. Through multiple advanced production lines, we integrate every production step, ensuring an ample stock of ready-to-ship products. These advantages empower us to respond promptly to your needs and deliver any large orders within a short period, fully supporting the advancement of your business.
Manufacturing Facilities
- Automated Production Lines
- Traction Machine
- Baking System
It consists of a variety of equipment and treatment sections. The main types include
- Raw Material Screening Machine: Screens plastic pellets, additives, removes impurities/automatically proportions raw materials according to formulas.
- Injection Molding Unit: Setting injection parameters including temperature, pressure, speed, etc.
- Automated Assembly: assembling the parts after injection molding.
- Quality Inspection: such as size measuring instrument, strength tester, porosity tester, etc.
- Packaging and Marking Unit: Packaging the qualified MBBR products/Marking the products with production date, batch number, specification number, etc. through laser marking or coding equipment.
A traction machine is an auxiliary device in the manufacture of MBBR media. It uses a set of gripper wheels or belts that engage with the plastic part to pull the plastic extrudate (e.g. pipe or profile) out of the extruder at a controlled speed. They are characterized by:
- Applying controlled tension to the extruded plastic material to move it smoothly through the production line
- Stabilizing the thickness and shape of the MBBR media
- Preventing defects such as ellipticity in pipes
The baking system (material dryer) is a device that removes moisture from materials through heat transfer. Its heat source includes hot air, infrared, microwave or others. It converts the water molecules in the material from liquid to gas, and then discharges them through the ventilation system, thereby drying the plastic.
About Our Products
AS-MBBR04
AS-MBBR05
AS-MBBR06
AS-MBBR08
AS-MBBR19
AS-MBBR37
Lab
Aquasust's MBBR (Moving Bed Biofilm Reactor) media laboratory is equipped with leading research equipment and analytical tools, such as:
Laboratory Facilities and Equipment
(1) Materials Analysis Area:
Spectrum Analyzer - to determine the chemical structure and composition of MBBR raw materials (e.g. plastic polymers, additives, etc.)
Thermogravimetric Analyzer (TGA) - to study the thermal stability and weight loss of materials at different temperatures to measure the temperature tolerance range
(2) Product Performance Testing
Coordinate Measuring Machine - to measure the outer diameter, inner diameter, height, pore size of MBBR, etc.
Universal Material Testing Machine - to test the mechanical properties of MBBR, such as compressive strength, impact strength, etc.
Our Manufacturing Steps
About Our Delivery
We have a complete delivery process. This allows you to receive the goods quickly and intact every time. It includes the following processes:
1. Stock preparation
2. Inspection and cleaning
3. Packaging and labeling
4. Prepare shipping documents and labels
5. Logistics arrangement
About Our Delivery
Professional Design
Each aeration diffuser product comes with a detailed installation manual, like how to connect pipes, fix diffusers, adjust angles, etc.
Rapid Installation
For customers in remote locations, we provide remote technical support via telephone or video conferencing.
System Optimization
Our engineering team will explain the maintenance points of aeration diffusers to customers and establish a maintenance record sheet. This includes the period and method of regular cleaning/replacement of wearing parts...
Ongoing Technical Support
During the subsequent use, we will continuously help you solve system failures in daily operation and emergency situations. Our experts are on standby at any time.