Table of Contents
How is the MBBR Media quality on the Chinese market
How Risky is it to Find a China Supplier MBRR biofilm reactor
What are the perfect MBBR Biomedia
How to control the MBBR media quality
How to Choose the Package of MBBR Bio Carrier
How to Choose the Package of MBBR Bio Carrier?
Why prefer Juntai MBBR factory if you want to buy MBBR media in China
What Guarantee does Juntai MBBR Can offer
What's the Juntai MBBR Media Advantage
How is the MBBR Media Quality on the Chinese Market
There are lots of MBBR(Moving Bed Biofilm Reactor) factories on the Chinese market www.1688.com, over 288 K1 MBBR media factories to be more precise. In fact, there are more than 40 (about 25%) of the factories in Henan, which is known as home to Water filters and Water purification coagulants. But except family factories who has just one or two low speed MBBR lines that can only produce low quality bio media with no quality control, no material control, and no shipment control, most MBBR bio filter media factories that sell from Hunan buy from Jiangsu market.
There are over 56 factories in Jiangsu. Most of them own water treatment equipment, some are low quality chemical filtering factories and others are one stop trade companies.
In fact, most MBBR media in Jiangsu are owned by Mini factories with only one or a few lines of MBBR filtration media without workshop. They just make their productions in a small house, with a few or no workers except for the owners. They produce biomedia filter only for small orders they can deliver in ten days or so. For big orders, they have to buy the MBBR bio media from many family factories. Sometimes they buy from over 10 mini-home factories.
All these Mini factories have no material control. They have no quality control either.
Also In order to lower the cost of MBBR media, most of the mini factories don't use 100% plain material. Sometimes, they would add more than 20% plastic filler into the material.
Factories in Jiangxi province, the hometown for tower packing, all the MBBR biological filter supplier Here most are trade companies or factories of tower packing but trade for MBBR media.
Factories in Shandong, the hometown for water treatment equipment.all the MBBR Media supplier Here are trade companies or factories of equipments but trade for MBBR Media
Factories in Zhejiang, There are a few MBBR media factories, Both are plastic factory ,But Hangzhou Juntai is the only one factory which focus on the MBBR media producing, without any subsidiary for biding the projects which competitive with the customers.
Also there are a few companies which offer MBBR media together with the MBBR technology, but most of them are environment projects companies, now it is easy for them bid projects in China and out of China, then if you are a water treatment company, it is really Big Risks to buy the media from your competitors, because it is possible for you lost your projects to your supplier or to the customers of your supplier.
So Now there are so many factories in China, but actually, only a very few of them focus on high quality MBBR Media. It is not easy to find real factories online. What is easy to find though are MBBR media trade companies which are unable to guarantee the quality of their products.
To be in total: Only a real plastic factories can control and guarantee the quality of their products.
How Risky is it to Find a China Supplier MBBR Media?
1.70% risks you will meet a trade company, most of them seems of factory, but they are only factory of other parts of water treatment, and trade for MBBR media
2.80% risks you will meet the MBBR media which produced by HDPE which Filler, even most of the MBBR media said they are offer 100% Virgin HDPE, if they are not a MBBR factory, they really have no way to control this. It is a public secret. And now it is very hard to discriminate the material which filler in if you are not a engineer of formula plastic engineer. Because the filler now it is same or similar density of HDPE, and it is Crystal, not White. So it is not easy for you to find it out just through to check the density and the color ,the transparent. Find a right and can guarantee supplier for this is more important now.
3.35% riks meet the plastic factory or the Environment factories which will bid the projects compare you. Most of them or their subsidiaries or their customers will competitor with you for the same project.
What are the Perfect MBBR Media
- Good design (Good shape for hydromechanics)
- With high surface area
- Stronger enough
- Virgin HDPE for long life
- free from any phthalates ,FDA grade
- Stable quality
- Economical Cost
How to Produce a Perfect MBBR Media Biocarrier?
For an appropriate design and the right shape, we need good tools and good machines. We also need a proper control of the cooling system.
In order to produce a perfect Media,
1. The factory must own a good machine with a well-controlled cooling system. It has to make sure the MBBR Biomedia which come out from the hot tooling can cool properly and maintain the right shape.
2. Good design to keep the shape
3. The media has to be strong enough, in order not to break with aeration after a few time of USE.
4. It must be Virgin HDPE, without any filler in. Otherwise, we can look for low cost items but it will easily brake once in the tank, and this will significantly reduce the duration of use of the MBBR Media.
5. If it is for drinkable water or RAS for aquaculture or fish farming, the material must be non-toxic, free of any phthalates with no carcinogenic substances.
6. The factory must have a machine with a more than 12 meters cooling control system, then it will make each piece of the media keep the same shape. The cutting system's speed must be high enough, so that the cut surface of the media can be flat enough. Then it will improve the MBBR media's biofilm efficiency.
7. Economical Cost: In order to control the MBBR media cost,
First, the MBBR media have to mass produce the media, for the factory to buy raw materials at a lower cost.
Second, the media factory have to use high speed machine lines to produce the media.
While some China mini factories just produce about 2 to 7 CBM MBBR media per day, Juntai can produce more than 20 CBM per day.
Third, the MBBR factory should have lower labor and lower Tax.
How to Control the MBBR Bio media Quality?
1.The MBBR BioMedia has to be checked each two hours for the piece of MBBR bio media's dimensions, its weight and its shape.
2.Control the quality of raw materials of the biomedia. They must use the right HDPE , if not, it is very hard to control the shape, the weight and the strength of the bio media
3.Stock the Bio media indoor, don't stock the media under the sun.
How to Choose the Package of MBBR Bio Carrier?
Most time for exportation, Juntai MBBR biocarrier have two kinds of package, 0.1CBM and 1CBM per bags.
For Small bags of 0.1CBM, it is not really easy to pour it into the aerator tank, but if we use a Transfer Belt, this can be easy.
For the Big CBM bags, it is easy to pour it, but for a container, it will load less about 8 to 10%.
So if we can solve the problem of pour, it is better for us to package of 0.1CBM/package.
Why Prefer Juntai MBBR Factory if You Want to Buy MBBR Bio Media in China?
1. Juntai is the Top MBBR biocarriers Supplier in China. We can offer the best and most cost-efficient supply of biological filter media.
2. Plastic Factory only (Professional plastic extrusion, can produce the filter media at very high quality)
3. Never Bid Projects (protect your customers and projects, Juntai's aim is to be the biggest MBBR filter media supplier for all environment Companies in the world. We will never set up an Environment or water treatment company to compete with our customers in environment related projects biding)
4. Four Guarantees from Juntai (Juntai will offer four guarantees to all its customers, you never need to worry about quality ,Services, package and shipment problems.)
Juntai's Biocarriers Four Guarantees
1. 100% Guarantee of Virgin HDPE for all the Bio carriers in our factory (we control raw materials and offer a Company Certificate as guarantee, if not 100% virgin HDPE, Juntai will refund 100% of the payment)
2. Guarantee FDA Grade Material , we just only choose the HDPE which arrived FDA grade. We never use the material which can not get the standard of FAD grade.
3. Guarantee High Quality (we guarantee all of our Bio filter medias for 2 years quality and 20 years life for Common waste water usage)
4. Guarantee Delivery Date (Juntai have more than 105 extruded lines, whatever the quantity of your projects and order, we guarantee the mbbr media timely shipment.)
What's the Juntai MBBR Biofilter Media Advantage
1. 100% Virgin HDPE without Filler
2. Strongest Biofilter Media produced by high speed machines with a more than 12 meters cooling system and a high cutting system guarantee the cut surface is flat enough.
3. Tens of Types
Juntai have more than 10 types of MBBR Biofilter Media for you to choose from. They range from a surface area of 500 to 3500m2/m3, you can find the right one for your projects as below:
Dairy processing (milk, cheese, yogurt for MBBR waste water treatment )
Beverage factories (Breweries,Juice, Soda Water treatment )
Automotive Industry waster water treatment
Metal plating and finishing MBBR process
Municipal sewage plants MBBR waste water
Chemical industries waster water treatment
Pulp & paper water treatment
Food & beverage Biological treatment
Coke & steel plants Biological Bio media treatment
Aquaculture & Koi ponds Filter media treatment
Container units on small footprints K1 media
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